Basic Info.
Video Capture System
Other
Video Transmission System
Other
Horizontal Resolution
Other
Product Description
With the introduction of German Industry 4.0 and China Manufacturing 2025, the world will enter the fourth industrial revolution. ith the digitalization of industry as the driving force, the world will make full use of the highly Intelligent technology of electronic instrumentation and high-speed network technology to realize high-speed and stable interconnection and interoperability through various networks to achieve highly intelligent management. In the weighbridge unattended eighing management system solution, we use equipment management server, highly integrated intelligent self-service terminal, LED large screen, voice system, IC card system, license plate recognition system, environmental camera system, infrared radiation and Equipment such as gate system, each equipment Is Interconnected by industrial Ethernet, and the equipment management server collects, stores and monitors information on the site, realizes information sharing and management, and effectively realizes unattended management of weighbridge weighing. It not only simplifies the operation process, reduces the operators operation, but also improves the production efficiency At the same time, t effectively strengthens the supervision of the on-site operation and effectively prevents the driver from cheating during operation.
The unattended weighbridge weighing management system developed by our compa into two-way and one-way weighbridges. There is only one weighbridge in both directions. The entrance and exit are all passed from one weighbridge. The one-way is two weighbridges Out, passing from another weighbridge. In the management system of these two modes, the following aspects are mainly implemented
1. Using the high-definition license plate recognition technology the next step of the operation
2. Using the Intelligent gate technology, the device server realizes the automatic action according to the operation flow
3. Using infrared radiation technology, the driver will be prompted in real time after being collected
4. Using high-definition environment camera technology, the entire operation process Is monitoredy the device server to prevent the driver from having other unnecessary operations
5. Using LED large screen and voice technology, the device server outputs relevant information to the LED large screen and voice, prompting the driver to operate the specifications on the weighbridge, and improving the efficiency of the upper floor scale
6. Using the highly integrated intel ligent self-service terminal, using C card technology, swiping card on the self-service terminal, realizing identity check, saving weighing information, printing ticket and querying the history record through the IC on the self-service terminal, in the self-service
terminal It is equipped with self-help function to realize timely communication between the driver and the owners management personnel. The self-service terminal has an environmental camera system to effectively monitor the drivers operation process
7. The unattended Weighbridge Weighing Management System also comes with a pers weight weighing system that effectively records changes in the weight of the driver throughout the operation
8. In addition to serving the equipment on site, the equipment management server provides communication interfaces for other ERP, MS, HMI and other systems to realize data sharing and services
The following figure shows the unattended system networking schematic
Description
1. The device server is installed in the control room, and is connected to the industrial gateway through the industrial Ethernet network with the gate master self-service terminal, license plate cognition integrated machine, infrared parking position detector, LED large screen and voice system, and environment camera. The connected device is collected and monitored by the device
2. The client operation station Is installed in the control room, and the weighing management software is installed to provide functions such as vehicle information management, data statistics, report query, and report printing stalled on site for drivers on-site operation
4. The second scale of the platform scale and the electronic scale of the weight are communicated ith the self-service terminal through serial communication
5. The device server can also be networked with other MIS and ERP systems to provide interfaces
6. The environment camera can provide video signals to the hard disk recorder to realize video
7. The dotted line in this figure is not included in the scope of supply of this program
Two-way system scale tare operation flow
1. The driver drives to the weighbridge position(the driver with the IC card system needs to obta the IC card from the business room). After the license plate recognition system recognizes the license plate, the device server can check the vehicle information through the local management system, or the device server can Other systems propose vehicle verification requirements. Afte the vehicle information is checked correctly, the elevator command is issued to the forward direction gate. In the license plate recognition process, the drivers seat right side is installed with a
large LED screen and a voice prompt system Will display the relevant information in real time to prompt the driver(prompt content whether the license plate recognition is correct, whether the driver needs to get off the vehicle to check the license plate or go to the self-service terminal for
2. After the license plate recognition is passed, the forward direction gate is automatically raised and the vehicle is on the weighbridge. After the pound is applied, an infrared radiation system is installed before and after the weighbridge to monitor the parking position of the vehicle in real
time. During the monitoring process, the drivers seat Is mounted on the right side of the drivers seat with a large LED screen and a voice prompt system. The system displays relevant information in real time. Prompt the driver(prompt content whether the parking location is correct, whether the driver needs to get off to the self-service terminal for help, etc.)
3. After the vehicle is parked, the driver will turn off and go to the weight scale in front of the self-service terminal, brush the IC card or manually confirm, stand for a certain period of time, weigh the body weight. After the weight is finished, the driver presses the confirmation button. The device
server automatically records the tare information and saves it, and captures both photos and saves them using the environment camera on the weighbridge and the self-service terminal. If driver thinks that there is a problem with the tare weight, he can send a request for help to the
owners operator on the self-service terminal
4. After the vehicles tare weight is finished, the device server gives the direction gate brake lifting signal, and the outbound gate automatically lifts the gate, and the driver drives the vehicle to leave the weighbridge
Total weight operation process
1. The driver drives to the position of the weighbridge. After the license plate recognition system recognizes the license plate the device server can check the vehicle information through the local management system, or the device server can submit the vehicle verification request to other
systems After the vehicle information is checked correctly The outbound gate is issued a lift ommand. n the license plate recognition process, the drivers se ounted on the right side of the drivers seat with a large LED screen and a voice prompt system. The system will display relevant information in real time to prompt the driver(prompt content whether the license plate recognition is correct, whether Need the driver to get off the car to check the license plate or go to the self-service terminal for help, etc.
2. After the license plate is recognized, the exit gate will automatically lift up and the vehicle will be sighed. After the pound is applied, an infrared radiation system is installed before and after the hbridge to monitor the parking position of the vehicle in real time. During the monitoring process, the right side of the drivers seat is installed with a large LED screen and a voice prompt system. The system will displ
I time. Relevant information prompts the driver(prompt content whether the parking ocation is correct whether the driver needs to get off to the sel-
service terminal for help, etc
3 After the vehicleked, the driver will turn off and go to the weight scale in front of the self service terminal, brush the C card or manually confirm, stand for a certain period of time and igh the body weight. After the weight is finished, the driver presses the confirmation button, the device server will automatically record and save the total weight and capture and save photos by using the environment camera on the weighbridge and the self-service terminal. the driver thinks that there Is a problem with the total weight, he can send a request for help to the owner' s operator on the self-service terminal.
4.After the total Weight of the vehicle is finished, the sends a signal to directional gate, and the directional gate automatically raises the gate. The driver drives the car to bridge Unattended management syste
1.4.1 Functions Implemented by the Device eThe equipped with a high-performance workstation uter which Is equipped with device management software and large database software, and mainly implements the following functions
1. Networking function equipment terminal LED a plate recognition system, infrared radiation and gate system and other equipment through industrial Ethernet munication to achieve high-speed data transm
2. Device management function: After the device server is connected to the field device, the arameters of the device can be set and managed remotely
3 Data st function: The device management software of the device server collects the real-time data of each device, and stores the corresponding data into the database according to the ration flow of each step to form a data report. The device server configures a larg acity hard disk, and the stored data can be Permanently saved
4. Provide external data interface function: The database software installed by the device serve an provide data interface for MIS and ERP systems, and provide diverse and complete data fo third-party management systems
1.4.2 Functions implemented by the self-service terminal
The self-service terminal is equipped with a high-performance integrated industrial computer. The industrial computer has a large-screen touch screen, and the human-computer interaction operation is realized through the touch screen. The self-service terminal is also equipped with ardware devices such as a bill printer and an C card reader, and the self-service terminal. The client operating software is also installed, which mainly implements the following functions
1. Networking function: In addition to the industrial Ethernet and equipment server networking, the self-service terminal has RS232/R$485 communication interface which can realize data collection of the platform scale and weight scale
2. Operation function: The driver can realize data Inquiry weighing operation, help operation, printing operation and other functions through the touch screen
3. Reading the C card function: The built-in IC card reader can be integrated with other IC card systems of the owner to realize the simplification of the process operation
4. Report inquiry function Weigh the record and vehicle information according to the license plat number
1.4.3 Functions implemented by the client operator station
The client operation station is equipped with a commercial computer and is equipped with weighing management system software, which mainly realizes the following functions
1. System management function: It mainly adds, modifies, deletes, etc. the operator information, operation level, vehicle information customer data, C card information, etc, queries the mation, generates reports and print preview
2. Monitoring function eal-time monitoring of the on-site platform scale, showing current vehicle information, weight weight, live video signal, etc
3. Report statistical query function: t can calculate the overweight record according to the customer name, icense plate information, etc, and generate reports and print previews
4. Ticket printing function customize the ticket format according to the owners needs, print the